Six Sigma Tool Navigator: The Master Guide for Teams
AKA | N/A |
Classification | Analyzing/Trending (AT) |
Tool description
A run chart is a simple monitoring tool that indicates a trend of change or process over a specified time. Observed data is plotted in sequence and connected by a line to show runs. Run charts can be used for monitoring any variation from an average, the increasing/decreasing trends in performance or defects, or any other change in normal data patterns.
Typical application
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To observe process variation over time.
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To plot data for the purpose of identifying any changes or trends in the average.
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To receive an early warning of a potential problem due to an observed pattern of plotted data that shows an undesirable trend or variation.
Problem-solving phase
→ | Select and define problem or opportunity |
→ | Identify and analyze causes or potential change |
Develop and plan possible solutions or change | |
Implement and evaluate solution or change | |
→ | Measure and report solution or change results |
Recognize and reward team efforts |
Typically used by
1 | Research/statistics |
Creativity/innovation | |
Engineering | |
3 | Project management |
4 | Manufacturing |
Marketing/sales | |
Administration/documentation | |
Servicing/support | |
Customer/quality metrics | |
2 | Change management |
before
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Checksheet
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Observation
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Data Collection Strategy
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Polygon
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Surveying
after
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Problem Specification
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Process Analysis
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Problem Analysis
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Potential Problem Analysis (PPA)
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Monthly Assessment Schedule
Notes and key points
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A run chart is simply a chart showing runs and trends. It is not as powerful as a control chart that determines if a process is in or out of control on the basis of calculated upper and lower control limits.
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A rough indication of a potential problem may be the consecutive increase or decrease of six or more points in row (a run).
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Another indication of a process change may be the consecutive run of nine or more points on one side of a plotted average (
) center line of the run chart. -
Plot at least twelve data points to increase the probability of observing a meaningful pattern.
Step-by-step procedure
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STEP 1 If possible, collect historical data of the process to be observed. This will provide a baseline, or an average, for the run chart to be constructed. See example "Tools for Teams" Training Participant Attendance.
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STEP 2 Develop a run chart showing time horizontally and a discrete or continuous interval scale vertically.
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STEP 3 Plot the observations (measurements) in sequential order as they are collected. Connect data points with straight lines.
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STEP 4 As the run chart is developed, check for trends, variations, or indications of potential problems.
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STEP 5 Date and save run charts for formulating a problem specification.
Example of tool application
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