Six Sigma Tool Navigator: The Master Guide for Teams

2017-07-07 02:10:07

AKA

Input-Output Analysis

Classification

Analyzing/Trending (AT)

Tool description

A system analysis diagram is a tool that systematically illustrates the process flow from the supply side (or input of resources), to the transformation or throughput of product or services, to the output side for final quality verification and release to the customer. This diagram helps to identify interrelationships of major taks, work phases, and opportunities for improvements through the use of feedback loops at the organization and the customer levels.

Typical application

To overview the sequential production or service processes, lines of communication, and quality feedback loops.

To reach a common understanding using the systems approach.

To clarify roles, task responsibilities, and system requirements.

Problem-solving phase

→	Select and define problem or opportunity
→	Identify and analyze causes or potential change
→	Develop and plan possible solutions or change
	Implement and evaluate solution or change
	Measure and report solution or change results
	Recognize and reward team efforts

Typically used by

	Research/statistics
	Creativity/innovation
3	Engineering
2	Project management
6	Manufacturing
	Marketing/sales
5	Administration/documentation
4	Servicing/support
	Customer/quality metrics
1	Change management

links to other tools

before

Block Diagram

Organization Chart

Organization Mapping

House of Quality

Process Analysis

after

Process Mapping

Symbolic Flowchart

Cycle Time Flowchart

Work Flow Analysis (WFA)

Value/non-Value-Added Cycle Time Chart

Notes and key points

Other headings or designations can be substituted for the generic systems analysis diagram headings:

Step-by-step procedure

STEP 1 The team develops a Systems Analysis Diagram consisting of five blocks, interconnected, and with internal and external feedback loops added. See example Application of Major TQM Tools—System Analysis.

STEP 2 The blocks are designated to contain processing or requirements information as shown in the example.

STEP 3 Using the completed Systems Analysis Diagram as a guide, the team explores potential problem areas and process improvement opportunities.