Six Sigma Fundamentals: A Complete Introduction to the System, Methods, and Tools

Production readiness—II: Build of products and properties for design verification. Verification of production build process intent. Determination of product and process issues for resolution. Product and process training of key personnel.

Deliverables/Requirements

  1. Brand vision/marketing plans

    1. Final communication strategy

  2. Program planning and resource management

    1. Resource requirement assessment complete

  3. Production preparation

    1. Assembly plant and supplier process design vented

    2. Initial process performance complete

    3. Preliminary diagnostic and service procedures

    4. Preliminary man-assignments identified

    5. Assembly plant key operator training complete

    6. Vehicle communications software and testing verified

  4. Sourcing and logistics

    1. Material handling, material supplied

    2. Process sign-off started

  5. Build and test

    1. Products built and assessed

    2. System DV testing complete

    3. Build issues and corrective actions identified

    4. Systems and product dimensional targets verified

    5. Quality tracking measures and process verified

  6. Program and process assessment

    1. Program assessment (function, product cost, tooling and process conformances)

    2. Lessons learned, documented and shared

Production readiness—III: Validation of tooling, equipment and verify facilities. Certification test plan is developed.

Deliverables/Requirements

  1. Program planning and resource management

    1. Resource requirement assessment complete

  2. Production preparation

    1. Control plans for production complete

    2. Man-assignments (individual tasks assigned to individuals) complete

    3. Complete diagnostic and service procedures finalized and validated

    4. Plant training initiated

    5. Production process installed at home plant and certified

    6. Production torque process verified

    7. Containment plan for emergencies complete

  3. Sourcing and logistics

    1. Process sign-off complete

    2. Components for build received with PPAP warrant

    3. Production material handling racks and containers required for received product

  4. Build and test

    1. Vehicle DV testing complete

    2. Issues identified/resolved and corrective actions verified

  5. Program and process assessment

    1. Program assessment (function, product cost, program cost, timing and process conformance)

    2. Lessons learned, documented and shared

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