Six Sigma and Beyond: Design for Six Sigma, Volume VI

DEPARTMENT OF DEFENSE RELIABILITY AND MAINTAINABILITY ” STANDARDS AND DATA ITEMS

Table 7.5 provides very useful information about reliability and maintainability (R&M) standards and data items used in reliability.

Table 7.5: Department of Defense Reliability and Maintainability ” Standards and Data Items

Standard

Explanation

General Design Standards

MIL-STD-454M

Standard General Requirements for Electronic Equipment

MIL-HDBK-727

Design Guidance for Producibility

MIL-STD-810E

Environmental Test Methods & Engineering Guidelines

MIL-STD-1629A

Procedures for Performing a Failure Mode Effects & Criticality Analysis

MIL-STD-1686A

Electrostatic Discharge Control Program for Protection of Electrical & Electronic Parts, Assemblies & Equipment

MIL-E-4158E-(USAF)

General Specification for Ground Electronic Equipment

MIL-E-5400T

General Specification for Aerospace Electronic Equipment

MIL-HDBK-251

Reliability/Design Thermal Applications

MIL-HDBK-263A

Electrostatic Discharge Handbook for Protection of Electrical & Electronic Parts, Assemblies & Equipment

MIL-HDBK-338A

Electronic Reliability Design Handbook

Reliability Standards

MIL-STD-721C

Definitions of Terms for Reliability & Maintainability

MIL-STD-756B

Reliability Modeling & Prediction

MIL-STD-781 D

Reliability Testing for Engineering Development Qualification & Production

MIL-STD-785B

Reliability Program Systems & Equipment Development & Production

MIL-STD-1543B-(USAF)

Reliability Program Requirements for Space & Launch Vehicles

MIL-STD-2155-(AS)

Failure Reporting Analysis & Corrective Action System

MIL-STD-2164-(EC)

Environmental Stress Screening Process for Electronic Equipment

MIL-0-9858A

Quality Program Requirements

MIL-HDBK-189

Reliability Growth Management

MIL-HDBK-217F

Reliability Prediction of Electronic Equipment

MIL-HDBK-781

Reliability Test Methods, Plans & Environments for Engineering Development, Qualification & Production

DoD-HDBK-344-(USAF)

Environmental Stress Screening of Electronic Equipment

Maintainability Standards

MIL-STD-470B

Maintainability Program for Systems & Equipment

MIL-STD-471A

Maintainability Demonstration

MIL-STD-2084-(AS)

General Requirements for Maintainability

MIL-STD-2165

Testability Program for Electronic Systems & Equipment

MIL-HDBK-472

Maintainability Prediction

Major Parts Standards

MIL-STD-198E

Selection & Use of Capacitors

MIL-STD-199E

Selection & Use of Resistors

MIL-STD-202E

Test Methods for Electronic & Electrical Component Parts

MIL-STD-701N

Lists of Standard Semiconductor Devices

MIL-STD-750C

Test Methods for Semiconductor Devices

MIL-STD-790E

Reliability Assurance Program for Electronic Part Specifications

MIL-STD-883D

Test Methods & Procedures for Microelectronics

MIL-STD-965A

Parts Control Program

MIL-STD-983

Substitution List for Microcircuits

MIL-STD-1546A-(USAF)

Parts, Materials & Processes Control Program for Space & Launch Vehicles

MIL-STD-1547A-(USAF)

Electronic Parts, Materials & Processes for Space & Launch Vehicles

MIL-STD-1556B

Government/Industry Data Exchange Program (GIDEP) Contractor Participation Requirements

MIL-STD-1562W

Lists of Standard Microcircuits

MIL-STD-1772B

Certification Requirements for Hybrid Microcircuit Facility & Lines

MIL-S-19500H + OPL

General Specification for Semiconductor Devices

MIL-M-38510J + QPL

General Specification for Microcircuits

MIL-H-38534A + QML

General Specification for Hybrid Microcircuits

MIL-1-38535A + QML

General Specification for Integrated Circuits (Microcircuits) Manufacturing

MIL-HDBK-339-(USAF)

Custom LSI Circuit Development & Acquisition for Space Vehicles

MIL-HDBK-780A

Standardized Military Drawings

MIL-BUL-103J

List of Standardized Military Drawings (SMDs)

Reliability Analysis Center Publications

DSR

Discrete Semiconductor Device Reliability

FMD

Failure Mode/Mechanism Distributions

FTA

Fault Tree Analysis

MFAT-1

Microelectronics Failure Analysis Techniques ” A Procedural Guide

MFAT-2

GaAs Characterization & Failure Analysis Techniques

NONOP-1

Nonoperating Reliability Data

NPRD

Nonelectronic Parts Reliability Data

NPS-1

Analysis Techniques for Mechanical Reliability

PRIM

A Primer for DoD Reliability, Maintainability, Safety and Logistics Standards

RDSC-1

Reliability Sourcebook

RMST

Reliability and Maintainability Software Tools

SOAR-2

Practical Statistical Analysis for the Reliability Engineer

SOAR-4

Confidence Bounds for System Reliability

SOAR-6

ESD Control in the Manufacturing Environment

SOAR-7

A Guide for Implementing Total Quality Management

SOAR-8

Process Action Team (PAT) Handbook

VZAP

Electrostatic Discharge Susceptibility Data

Computer Formats

NPRD-P

Nonelectronic Parts Reliability Data (IBM PC database)

NRPS

Nonoperating Reliability Prediction Software (Includes NONOP-1)

VZAP-P

VZAP Data (IBM PC database)

Rome Laboratory Technical Reports

Rome Laboratory (formerly Rome Air Development Center) has published hundreds of useful R&M technical reports that are available from the Defense Technical Information Center and the National Technical Information Service. Call RAC for a list. [Address at publication time: Reliability Analysis Center * 201 Mill Street * Rome, NY. 13440-6916 * Telephone: 315.337.0900]

Data Item Descriptions

MIL-STD-756 Reliability Modeling and Prediction

DI-R-7081

B Mathematical Model(s)

DI-R-7082

B Predictions Report(s)

DI-R-7094

B Block Diagrams & Math. Models Report

DI-R-7095

B Predict. & Doc. of Support. Material

DI-R-7100

B Report for Explor. Advanced Develop.

MIL-STD-781 Reliability Test Methods, Plans, and Environments for engineering development, Qualification and Production

DI-RELI-80247

Thermal Survey Report

DI-RELI-80248

Vibration Survey Report

DI-RELI-80249

ESS Report

DI-RELI-80250

B Test Plan

DI-RELI-80251

B Test Procedures

DI-RELI-80252

B Test Report

DI-RELI-80253

Failed Item Analysis Report

DI-RELI-80254

Corrective Action Plan

DI-RELI-80255

Failure Summary and Analysis Report

MIL-STD-785 Reliability Program for Systems and Equipment Development and Production and MIL-STD-1543 Reliability Program Requirements for Space and Launch Vehicles

DI-R-7079

R Program Plan

DI-R-7084

Elect. Parts/Circuits Tol. Analysis Report

DI-R-7086

FMECA Plan

DI-A-7088

Conference Agenda

DI-A-7089

Conference Agenda

DI-OCIC-80125

ALERT/SAFE ALERT

DI-OCIC-80126

Response to ALERT/SAFE ALERT

DI-RELI-80249

ESS Report

DI-RELI-80250

Test Plan

DI-RELI-80251

Test and Demo. Procedures

DI-RELI-80252

Test Reports

DI-RELI-80253

Failed Item Analysis Report

DI-RELI-80255

Report, Failure Summary and Analysis

DI-RELI-80685

Critical Item List

DI-RELI-80686

Allocat., Assess. & Analysis Report

DI-RELI-80687

Report, FMECA

MIL-STD-2155 FRACA System

DI-E-2178

Computer Software Trouble Report

DI-R-21597

FRACA System Plan

DI-R-21598

Failure Report

DI-R-21599

Develop. & Product. Failure Summary Report

MIL-STD-2164 ESS Process for Electronic Equipment

DI-ENVR-80249

Environmental Stress Screening Report

DOD-HDBK-344 ESS of Electronic Equipment

DI-ENVR-80249

Environmental Stress Screening Report

MIL-STD-810 Environmental Test Methods and Engineering Guidelines

DI-ENVR-80859

Environmental Management Plan

DI-ENVR-80860

Life Cycle Environmental Profile

DI-ENVR-80861

Environmental Design Test Plan

DI-ENVR-80862

Operational Environment Verif. Plan

DI-ENVR-80863

Environmental Test Report

MIL-STD-1629 Procedures for Performing a FMECA

DI-R-7085

FMECA Report

DI-R-7086

FMECA Plan

MIL-STD-1686 ESD Control Program for Protection of Electrical and Electronic Parts, Assemblies and Equipment

DI-RELI-80669

ESD Control Program Plan

DI-RELI-80670

Reporting Results of ESD Sensitivity Tests of Electrical & Electronic Parts

DI-RELI-80671

Handling Procedure for ESD Sensitive Items

MIL-STD-1546 Parts, Materials, and Processes Control Program for Space and Launch Vehicles

DI-A-7088

Conference Agenda

DI-A-7089

Conference Minutes

DI-MI SC-80526

Parts Control Program Plan

DI-MISC-80072

Program Parts Selection List (PPSL)

DI-MISC-80071

Part Approval Requests

MIL-STD-1556 GIDEP Contractor Participation Requirements

DI-QCIC-80125

ALERT/SAFE-ALERT

DI-QCIC-80126

Response to an ALERT/SAFE-ALERT

DI-QCIC-80127

GIDEP Annual Progress Report

MIL-STD-470 Maintainability Program for Systems and Equipment

DI-R-2129

M Demo. Plan (MIL-STD-470A, Task 301 only)

DI-R-7085

FMECA Report

DI-MNTY-80822

Program Plan

DI-MNTY-80823

M Status Report

DI-MNTY-80824

Data Collect., Anal. & Correct. Action System

DI-MNTY-80825

M Modeling Report

DI-MNTY-80826

M Allocations Report

DI-MNTY-80827

M Predictions Report

DI-MNTY-80828

M Analysis Report

DI-MNTY-80829

M Design Criteria Plan

DI-MNTY-80830

Inputs to the Detailed Maintenance Plan & LSA

DI-MNTY-80831

M Testability Demo. Test Plan

DI-MNTY-80832

M Testability Demo. Test Report

MIL-STD-471 Maintainability Demonstration

DI-R-2129

M Demonstration Plan

DI-MNTY-80831

M Testability Demo. Test Plan

DI-MNTY-80832

M Testability Demonstration Report

DI-MNTY-81188

Verif., Demo., Assess. & Evaluation Plan

DI- QCIC-81187

Quality Assessment Report

MIL-STD-2165 Testability Program for Electronic Systems and Equipments

DI-E-5423

Design Review Data Package

DI-T-7198

Testability Program Plan

DI-T-7199

Testability Analysis Report

DI-MNTY-80824

Data Collect., Anal. & Correct. Act. System Plan

DI-MNTY-80831

M /Testability Demo. Test Plan

DI-MNTY-80832

M /Testability Demo. Report

MIL-HDBK-472 Maintainability Prediction

DI-MNTY-80827

M Predictions Report

Note: Only data items specified in the Contract Data Requirements List (CDRL) are deliverable .

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